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What Is the Cold Extraction Method for Botanical Extracts?

How cold percolation and low-heat distillation work, why Bio-Botanica has used them since 1972, and what to ask any extract supplier about their process.

Every botanical extract starts with a choice of how to move the plant's constituents out of the raw material and into a liquid or dry form. The method shapes the finished extract: which constituents come through, in what ratios, and what the material looks, smells and behaves like in a formula.

Cold extraction is the method Bio-Botanica has used since 1972. This guide explains what it is, how it differs from heat- and pressure-based methods, and what a formulator or sourcing manager should ask any supplier about process.

What Cold Extraction Means

Cold extraction describes methods that pull a botanical's soluble constituents into a solvent without applying high heat. Bio-Botanica's proprietary Bio-Chelated® process combines two steps: cold percolation, in which the chosen solvent passes slowly through a bed of milled botanical at ambient temperature, and low-heat distillation, in which excess solvent is removed under gentle conditions to bring the extract to its final concentration.

The result is a full-spectrum extract that carries the botanical's naturally occurring constituents through in their native ratios, which is what Bio-Botanica means by a Holistically Balanced® extract.

How It Compares With Other Methods

  • Hot-solvent extraction and reflux: faster and higher-yielding for some constituents, but heat can alter or lose volatile and heat-sensitive compounds and change the aroma and color of the finished extract.
  • Supercritical CO2: excellent for non-polar, oil-soluble fractions such as essential-oil components; less suited to the water-soluble constituents that make up most of a full-spectrum herbal extract, and it produces an oily concentrate rather than a water-compatible liquid.
  • Maceration: soaking the botanical in solvent for days; simple, but slower and less consistent than controlled percolation.
  • Cold percolation with low-heat distillation: protects heat-sensitive constituents, keeps the natural profile of the plant, and yields water-compatible liquids (fluid, alcohol-free, glycerin and glycol extracts) and, with further drying, powdered and solid extracts.

What It Means for the Finished Extract

  • Full-spectrum profile: the extract reflects the plant, not a single isolated marker. Standardized grades are available where a specification calls for one.
  • Consistent sensory character: low heat limits the cooked notes and color shifts that hot processing can introduce.
  • Format flexibility: the same process produces ingestible fluid and alcohol-free extracts for supplements and beverages, cosmetic-grade extracts in glycerin, butylene glycol, propylene glycol and Zemea® for topical work, and powdered and solid extracts for dry formats. Browse by extract type.

Questions to Ask Any Extract Supplier

  • What extraction method and solvent are used, and at what temperature?
  • Is the extract full-spectrum or standardized, and to which marker?
  • What is the carrier in the finished extract, and at what percentage?
  • Where is it manufactured, and under which quality systems?
  • What testing is run per lot (identity, microbial, USP, heavy metals), and in which laboratory?
  • What documents ship with a sample: Spec Sheet/TDS, Certificate of Analysis, Safety Data Sheet, regulatory packet?

Under 21 CFR 111 a dietary supplement manufacturer must independently qualify a supplier's Certificate of Analysis; MoCRA places a similar substantiation burden on cosmetic brands. A supplier that answers these questions in writing, up front, shortens that work.

How Bio-Botanica Answers Them

Production runs at Bio-Botanica's FDA-inspected cGMP facility in Hauppauge, New York, using the proprietary Bio-Chelated® process, which combines cold percolation with low-heat distillation to carry the botanical's naturally occurring constituents through in their native ratios. Identity, microbial, USP and heavy-metal testing run in our onsite laboratory (HPLC, UPLC-MS/MS, GC/MS, LC/MS and ICP/MS). We operate under NSF, cGMP and FSSC 22000 quality systems, with Kosher, Halal and Organic certification available on qualifying materials. Every sample ships with a Spec Sheet/TDS, a representative Certificate of Analysis and a Safety Data Sheet.

Read more about the Bio-Chelated® process and our quality and certifications, or talk to a formulator about a specific botanical.

Frequently Asked Questions: Cold Extraction

What is the cold extraction method?

Cold extraction moves a botanical's soluble constituents into a solvent without high heat. Bio-Botanica's Bio-Chelated® process combines cold percolation, in which solvent passes slowly through milled botanical at ambient temperature, with low-heat distillation to bring the extract to its final concentration.

Why use cold extraction instead of heat?

High heat can alter or lose heat-sensitive and volatile constituents and change the aroma and color of an extract. Cold percolation with low-heat distillation keeps the botanical's naturally occurring constituents in their native ratios, which is what makes a full-spectrum extract.

Is cold extraction the same as supercritical CO2 extraction?

No. Supercritical CO2 uses pressurized carbon dioxide and is best suited to oil-soluble fractions, producing an oily concentrate. Cold percolation uses a liquid solvent and yields water-compatible liquid extracts, as well as powdered and solid extracts after drying.

Are cold-extracted extracts standardized?

By default they are supplied full-spectrum and non-standardized. Standardized grades, such as Puresterol® (Pueraria mirifica), are produced where a specification calls for a defined marker level, and the figures appear on the Spec Sheet/TDS and Certificate of Analysis.

What documentation should I expect from an extract supplier?

A Spec Sheet/TDS, a lot Certificate of Analysis, a Safety Data Sheet and, on request, a regulatory packet covering allergen, origin and compliance statements. Bio-Botanica publishes these on each product page and ships them with every sample.

References

  1. Bio-Botanica Bio-Chelated® extraction process, in use since 1972.
  2. 21 CFR Part 111, Current Good Manufacturing Practice in Manufacturing, Packaging, Labeling, or Holding Operations for Dietary Supplements.
  3. Modernization of Cosmetics Regulation Act of 2022 (MoCRA).

Want to See the Process Behind the Spec?

Request a sample of any botanical in the catalog and it ships with the Spec Sheet/TDS, a representative Certificate of Analysis and the Safety Data Sheet, or talk to a formulator about a custom extraction to your specification.

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Samples ship with a Spec Sheet/TDS, a representative Certificate of Analysis and a Safety Data Sheet.

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